Product Introduction

It supports both roll-to-sheet and roll-to-roll processing modes, providing manufacturers with flexible production solutions for continuous operations or individual sheet processing.

This laser cutting system is ideal for handling PET, PI, OCA, and other high-precision optical films that are commonly used in touch panels, FPCs, display modules, and electronic components.

By integrating precision optics, intelligent motion control, and a real-time visual alignment system, Inte Laser’s solution achieves ultra-fine cutting accuracy, stable edge quality, and clean processing results without mechanical stress or deformation.

Working Principle

The equipment uses two synchronized high-speed galvanometer laser systems to cut through film materials with micron-level precision.
A high-stability laser source emits focused laser energy through a dynamic focusing optical path, melting or vaporizing the target area to achieve precise contour cutting.

Its automatic feeding and winding mechanisms ensure smooth material transport, while the vision positioning system identifies alignment marks to guarantee perfect cutting registration.
The modular design allows quick switching between roll-to-roll continuous cutting and roll-to-sheet mode, adapting to various production requirements.

Advantages

Laser cutting replaces traditional overlayer punch die and solder mask backfill process;

Automatic feeding, cutting, counting and automatic part numbers replacement, trimming and product col-lection, etc;

High cutting quality, neat edges without burrs and blackening, no shortness of line spacing over 40um;

The built-in power automatic measurement and opti-mization ensures power stability during processing.

Technical Parameters

Sample Display

Product Features

Dual Laser Heads for Higher Efficiency
The double-head configuration allows parallel processing on two lanes, doubling productivity and ensuring consistent cutting precision across both heads.

Roll-to-Sheet and Roll-to-Roll Flexibility
Easily switch between continuous roll cutting and single-sheet cutting modes for maximum compatibility with diverse production needs.

High Precision & Clean Edge Quality
Non-contact laser cutting eliminates burrs, deformation, or adhesive residue, ensuring flawless product appearance and dimensional stability.

Smart Vision Alignment System
Built-in CCD visual alignment automatically detects fiducial marks and corrects position deviation in real-time for ultra-high accuracy.

Intelligent Automation
Integrated software controls feeding, cutting, collecting, and rewinding, significantly reducing manual labor and improving overall throughput.

Low Heat-Affected Zone
Optimized laser parameters prevent thermal damage, ensuring the integrity of delicate films and adhesives.

Customizable & Scalable Design
Modular architecture supports customization for different film types, thicknesses, and production line configurations.

Stable Continuous Operation
The robust mechanical platform and advanced cooling system guarantee 24/7 stable performance for mass production environments.

Eco-Friendly Processing
No cutting debris, no consumables, and no chemical waste — fully compliant with green manufacturing standards.

Easy Maintenance & User-Friendly Interface
Intelligent diagnostics, automatic calibration, and simple interface design make operation and maintenance fast and efficient.

Application Scenarios

The Double-Head Roll-to-Sheet (Roll-to-Roll) Hand Cover Film Laser Cutting Equipment is widely used in electronic circuit and display manufacturing industries where precision and cleanliness are crucial.

Typical applications include:

Touch Panel Manufacturing – Cutting cover films, OCA adhesive films, and optical layers for smartphones and tablets.

Flexible Printed Circuits (FPC) – Precision cutting and shaping of protective films and insulating layers.

Display Module Production – Cutting PET or PI films for LCD, OLED, and flexible displays.

Electronic Components – Fine pattern cutting of insulating films and dielectric layers.

Wearable Devices – Processing high-precision transparent films for smart watches and medical sensors.

Camera Lens and Sensor Modules – Cutting cover films and light filters with strict dimensional accuracy.

By combining dual-head productivity with continuous roll feeding, this equipment greatly enhances the efficiency of electronic circuit product line manufacturing, reducing waste and ensuring consistent product quality.

FAQs (Frequently Asked Questions)

Q1: What materials can this equipment process?
A1: It can process a wide range of flexible film materials such as PET, PI, OCA, PVC, and optical protective films used in electronic circuits and displays.

Q2: What is the main advantage of the double-head laser system?
A2: The double-head system doubles throughput and allows simultaneous cutting on dual tracks, ideal for high-volume production lines.

Q3: Can it switch between roll-to-roll and roll-to-sheet modes easily?
A3: Yes. The system is designed for flexible switching, supporting both continuous roll cutting and individual sheet cutting operations.

Q4: How accurate is the laser cutting process?
A4: With the integrated vision alignment system and servo motion control, cutting accuracy can reach ±10 microns, depending on material type and process settings.

Q5: Does it require frequent maintenance?
A5: No. The equipment uses a stable laser source and durable components. Routine cleaning and periodic calibration are sufficient for long-term operation.

Q6: Can Inte Laser customize the system for specific materials or production lines?
A6: Absolutely. Inte Laser offers tailor-made solutions, including customized optical systems, feeding modules, and automation interfaces.

Q7: What are the main applications in the electronics industry?
A7: It is mainly used in touch screen, FPC, cover film, OCA film, and display module manufacturing where precise contour cutting and clean edges are required.

Q8: Is the machine suitable for cleanroom environments?
A8: Yes. The non-contact, debris-free laser cutting process makes it ideal for dust-free or controlled environments used in electronics manufacturing.